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Updating Your Manufacturing With Fluidized Bed Reactors

Used fluid bed dryer

Introducing fluid bed driers and fluidised bed filters to the production process can insure that you get the right chemical reaction, mixing or drying application to your products. The CFD branch of fluid mechanics represents a relatively new innovation for the chemical engineering field that provide some significant production and engineering efficiencies in terms of preparing products. In the 1920s Germany, France Winkler created the first fluidized bed reactor. Now the fluidized bed driers are found as essential components in the production of polymers such as rubber, polypropylene, polyethylene, styrenes and a whole range of organic processing operations.

There are many features that make the fluidised bed filters and driers a positive innovation to your manufacturing process. For one, they can provide more uniform particle mixture with more consistent temperature control and the ability to run operations continuously. By integrating a circulating fluidized bed, it provides you efficiencies through continuous batches that eliminate the need for multiple start up processes as well.

When looking at adding a fluidised bed filters and driers to your manufacturing process you want to consider the finished product specs and capacities required to understand cost savings and maintenance requirements. When changing to a fluidized bed implementation, you may have to increase the mixing vessel size for the reactor based on the air content in the particulate that is being mixed. In addition, your maintenance schedule should account for the potential erosion of the internal components based on natural wear and tear of the fluidized bed contents.

Before you start to price out quotes for your fluidized bed reactors, you can get recommendations from colleagues or industry associates. You should also look at various online reviews of vendors. Based on the feedback and comments from previous customers that will give you insights into both the performance and integration process. In addition to the online reviews, you can also look at industry association resources and speak with colleagues for referrals related to purchasing a new fluid bed system. While some of this information may be subject to intellectual property for their process, other contacts within your industry may have timely insights that can help you get the best solution for your production needs.

Regardless of which fluidized bed drier and system you select, it can help you increase your capacity and efficiency during the manufacturing process, improve the coating and treating of your particulate components, and minimize quality control issues during final output. Your initial research should help you ask the right questions and to make the best decisions when it comes time to solicit quotes and proposals. More.

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